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Kongsberg PCS has released a new Smart Material Handler, designed to enable operators to load new materials on its cutting machines while the cutter is still processing the previous sheet
Kongsberg Precision Cutting Systems (PCS) has launched the Smart Material Handler (SMH), a modular sheet handling solution for the digital cutting of sign, display, folding carton, and corrugated applications.
The new solution from Kongsberg enables operators to load new materials on its cutting machines while the cutter is still processing the previous sheet. The machine does this by creating a buffer zone and allowing one operator to handle tasks that typically require two: effectively cutting labour needs by 50%.
The SMH, which can be used in both landscape and portrait modes, comprises a loading table with an optional underside camera (USC) that automatically detects registration marks and adjusts positioning, and an offloading table.
Together, the tools act as extensions to an existing Kongsberg cutting table, semi-automating the production workflow.
The SMH is available as an add-on unit on all bed sizes for both the Kongsberg C-series and Ultimate series and can be retrofitted to existing machines.
The loading table is suitable for rigid substrates but has the option to be replaced with a roll feeder, offering flexible workflows for different material handling requirements and faster changeovers.
Connected to the other side of the cutting table, the offload table is positioned at a fixed 12-degree incline with integrated stoppers to securely hold finishing materials in place, facilitating smooth material unload and reducing potential costly errors.
Stuart Fox, president and chief executive officer of Kongsberg Precision Cutting Systems, says: “Solving our customers' challenges is central to our proposition, so we are continuously exploring ways to enhance our customers’ productivity and reduce manual intervention, enabling operators to focus on more high-value tasks.
“By expanding our automation portfolio with the Smart Material Handler, we are reducing the operator need by 50% whilst also enabling our customers to enhance productivity and achieve overall smoother production throughout the cutting process.”
