C&T Matrix installs UK’s first ADEWO X1EPRO rule processor

The UK’s first ADEWO X1EPRO CNC rule processor has been installed at the facility of Leeds-based finishing specialist, Sprint Finishing, facilitated by print and packaging solutions provider, C&T Matrix (C&T).

Sprint Finishing offers full design, print, and finishing management services, supported by its own in-house forme-making department, which produces all its die forme tools for both their manual and automatic die-cutting machines.

Traditionally, the department has operated using laser-cut die boards, which are then fitted with steel rule and rubbering to create finished formes. The team also utilised an EASYBENDER machine capable of cutting, lipping, bridging, notching, and bending rule.

However, as production volumes increased and turnaround times became more demanding, it became clear that a more advanced solution was required.

Working closely with C&T, Sprint Finishing undertook a review of its forme-making process to identify opportunities for improvement. Following this consultation, the ADEWO X1EPRO rule processor was selected as the most suitable solution to enhance productivity while maintaining flexibility.

The installation was the first of its kind in the UK, with C&T supporting Sprint Finishing from initial consultation and specification through to installation and commissioning. C&T also offered enhanced training and support alongside the installation. 

The ADEWO X1EPRO is designed for straightforward integration, requiring only a low-energy single-phase power supply, 6–8 bar compressed air, and a network connection to process DXF/DWG files. The rule processor can process 2pt, 3pt and 4pt rule across a range of heights up to 60mm.

To support efficient handling, the system is supplied with both a standard flat tray collector and an automatic tray collection system, allowing rule lengths to be separated and organised with minimal manual intervention.

Steve Bell, managing director of Sprint Finishing, says: “The addition of the ADEWO X1EPRO has made a significant difference to our forme-making operation.

“We are now able to produce more formes, more quickly, and with far greater flexibility. The ability to manufacture perforating and cut-crease rule in-house has reduced our reliance on external suppliers and given us much better control over lead times and costs. It has genuinely improved both our efficiency and our responsiveness to customer needs.”

One of the ADEWO X1EPRO’s key advantages is the ability to produce straight rule components quickly and efficiently, while Sprint’s existing bending equipment continues to manufacture shaped rule sections. This parallel workflow removes the need to frequently change rule coils between cut and crease operations, reducing downtime and increasing overall efficiency.

As a result, Sprint has reduced the time required to prepare and complete die formes, enabling a higher volume of formes to be produced each day.

The X1EPRO is also equipped with tooling for perforating and cut-crease rule production, allowing Sprint to respond quickly to varying customer specifications. Previously, these requirements often meant ordering specialist rule from third-party suppliers, involving lead times of two to three weeks, minimum order quantities, and additional cost.

The machine’s multi-coil holder, which can accommodate up to seven different rule types, can also enable fast changeovers and reduce setup time, enabling operators to quickly change job requirements.

Steve Fear, technical sales specialist at C&T Matrix, adds: “Working with Sprint has been a great example of how the right technology, combined with the right support, can deliver real operational improvements.

“From the initial discussions through to installation and training, our focus was on ensuring the solution truly met their needs. We are proud to have delivered our first ADEWO X1EPRO installation in the UK and to support Sprint.”